Tivar HOT has near-zero water absorption, so it can be used in scalding and submerged applications.  It gives superior wear and chemical resistance, offers good impact strength, low friction, and is self-lubricating. It is also incredibly abrasion-resistant.

Tivar is a good solution for food processing and packaging equipment.  It meets FDA/USDA guidelines and is 3A Compliant.  We see it used in the production of sugar and candy.  Also many industrial applications such as pipe saddles, hopper liners, and conveyor guides.

It is available in sheet, rod or tube form, can be made to order, and is easily machined.  We can custom fabricate a part to match your print.

The main characteristics of Torlon are a high maximum allowable service temperature, excellent mechanical strength and creep resistance over a wide range of temperatures, extremely low coefficient of linear thermal expansion, low flammability, exceptional resistance against high-energy radiation, moderate chemical and hydrolysis resistance, and excellent UV resistance.  And Torlon is excellent at maintaining physical properties.

We’ve got a range of Torlon grades available for your application:

● 4203 and 4503  – structural/insulating grade offering good insulating properties, low thermal expansion, moderate coefficient of friction

● 4301 and 4501 – extrusion most popular – gives excellent wear, reduced coefficient of friction, little to no stick slip, flex modulus over 1 million psi

● 4540 – bearing grade for extreme wear life – insulating materials (primarily structural): aluminum, and stainless steel

● 5530/4XG  – excellent electrical insulating properties, good wear resistance, abrasive towards mating surfaces, moderate dynamic coefficient of friction

● 4XCF  – another good bearing material in hi-temp applications, high stiffness,      lowest coefficient of thermal expansion of any standard polymer shape, non-abrasive

Tell us about your experience with Torlon.

Plastics are classified into two categories:

1)      Thermoset – is any material that, once heated, cannot be reheated or reformed (Examples: Bakelite, Melamine, Teflon, Torlon, Celazole, glass epoxy systems, phenolic, Micarta

2)   Thermoplastic – any material that can be heated and reheated to make a finished part or stock shape (Examples: PVC, PEEK, polyethylene, nylon, acetal, acrylic)

Plastics also break down into two subcategories:

1)      Amorphous – Which is see-through or

2)      Crystalline – Not see-through.

The molecular structure is very important to the performance properties of any plastic material.

In processing, thermoset materials can only be compression or transfer molded. The process usually requires extremely high pressures and elevated temperatures. Thermoset materials usually require some form of reinforcement for stability and strength.

Thermoplastics can be extruded, injection molded, compression molded, blow molded, thermo formed, bonded to substrates, stamped and machined. And with thermoplastics, we have the ability to include additives to enhance properties like wear, fire resistance, electrical properties, and improvements in impact strength.  We can also reinforce with additives like glass fibers, carbon fibers, Kevlar, graphite, calcium carbonate.

We also classify by temperature:

1)      Commodity Plastics – lower cost and performance, typically doesn’t work above 200° F, good chemical resistance

2)      Engineering Plastics – 300° F limit, generally more versatile, used in structural and wear applications, available with enhancements

3)      High Performance Plastics -  most expensive, handle high temperatures over 300° F, associated with the most extreme operating conditions – thermally stable, excellent inherent wear properties, broad chemical resistance.

Our team is always looking at new alloys, new fillers, and extending chemistries to make new polymers.

When choosing Rulon, we ask:

1) What is the application function – bearing? Seal? Gasket? Some materials can be used for all applications.

2)  What is the temperature? -400 to +550 is the general range Rulon can accept. For design purposes, we need to know how much press fit and close in to account for in the gradient.

3)  What is the environment? Some types are made for FDA or USDA environments or for resisting abrasion. Most PTFE materials don’t do well in water, but a few do.

4)  What is the speed? All types of Rulon can take 400/500 feet per minute without lubrication; but we need the load to be a bit more accurate. Rotating? Oscillating? Linear?

5)  What are the loads on that bearing? Most can handle 1000 psi, but others can withstand higher levels.

6)  What type of hardware (consider temperature)? Only a few types of Rulon can work with stainless steel.

7)  What is the surface finish? 8-16 rms on the shaft is recommended, but for holding purposes, we would suggest 32 rms.

We can help you choose the right Rulon for your application.

When selecting a plane bearing, consider:

Load – this can be the most difficult attribute to define. What is the pressure? Multiply the ID times the length, and then divide the load by that number. Pressure (P) is expressed in PSI.

Speed – you may know what your shaft speed is, but you need to find the velocity (v). Take the diameter multiplied by pi, then multiply by the RPM. Divide this number by 12, because V is measured in surface feet per minute (SFPM). Every material is rated for a maximum velocity.

P and V – these must always be considered in tandem. The combination of load and speed generates frictional heat. Always review P x V or PV. Every material has a maximum PV rating.

Material Rating – look at all the values for each individual project. Plastics are insulated in nature, and heat will kill a plastic bearing faster than anything else.  Be sure to stay within the known limits to understand what materials are capable of taking.

Temperature – this is critical to getting the proper “press fit”.  Be certain there is no loss of tolerance or close-ins.

You can also visit our Plane Bearing Design Worksheet for guidance, or contact us directly.

Plane bearings stand up to most industrial and outdoor applications. They are self-lubricating and offer superior resistance to fresh water, saltwater, deionized water, slurries, acids, or bases. And because they have few moving parts, most plane bearings are not adversely affected by particulates like coal dust, quartz debris, sand, and road ballast. Plane bearings are safe for clean rooms, too, because they produce minimal debris and won’t attract dirt. Many materials also meet FDA, USDA, 3A, or NSF standards.

Our team can walk you through our complete selection to make sure you get the right fit for your application.

Simply put, plasma is an ionized gas, a gas into which sufficient energy frees electrons from atoms. Plasma is the fourth state of matter.  With plasma, positive ions, negative ions, electrons and radicals coexist in a concert of reactions and collisions — as long as an electric potential exists.

Plasma systems control the treatment conditions by controlling the gas type, flow, pressure, and concentration.  Plasma also dictates the energy, frequency, wattage, and electrode configuration.

Vacuum plasma technique is one form of surface modification our team provides.  Plasma has the unique ability to treat a material three dimensionally to prime any surface for adhesion, painting, coating or printing.  And plasma is recognized as a “green” process that releases no hazardous byproducts.

As always, if you still need some clarification – don’t hesitate to Ask The Experts!

The aging process subjects samples to elevated temperatures for specific periods of time to simulate the effects of real-time aging.  It is usually required in the testing of medical equipment such as diagnostic devices and surgical implements, and also in aerospace applications.

We’ve noticed the tendency for keeping testing temperatures too high.  By maintaining too high of a temperature, unintended physical changes such as melting may occur.  One must consider the most likely temperature extremes a device would see in practical use and test the device at that temperature.  Another temperature guideline is the Arrhenius reaction rate function, or “10-degree rule.”  This function states that a 10° C increase or decrease in the temperature of a homogenous process results in approximately a two times or ½ time change in the rate of a chemical reaction.

Share with us your experience with temperature testing.

But what type of product bag should be used in an accelerated aging test?

There are three common options:

1)      Polyethylene — is inexpensive and readily available, but offers a low melting point.

2)      Polyester — offers a higher melting point and can withstand a rigorous aging study, but is more expensive and not widely available.

3)      Aluminum— can be a good option, but is not widely used.  Aluminum is inexpensive and able to reach a higher temperature.  However, aluminum bags are difficult to seal completely (much like foil).

Bag options must be closely considered to ensure a successful aging test. In accelerated aging for medical applications, for instance, we need to determine whether to keep all of the parts in one bag or in separate bags.  It’s best to duplicate the method most commonly used in the real-life environment.

Tell us about your experience with accelerated aging. Check out the Video Learning Center for more information, too!